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    BIDEMICS

    BIDEMICS

    NTK's BIDEMICS is the latest revolutionary insert grade to hit the HRSA material machining industry since the release of Whisker ceramics.
    BIDEMICS is a patented material with unique physical characteristics that are above and beyond current whisker grades used on HRSA material applications.
    The word is spreading through the HRSA industry and around the world about the results achieved when using BIDEMICS.

    JX1/JX3

    Semi-finishing & Finishing / Rough no scale

    • Up to 1600 SFM speed capability
    • Much longer tool life at Whisker ceramics's speed range
    • Better wear resistance and notching resistance than Whisker ceramics
    • Superior surface finish vs. Whisker ceramics

    JP2

    Finishing

    • 10 to 15x speed capability vs. carbide
    • Better wear resistance and notching resistance than CBNs
    • Superior surface finish to Carbide or CBN
    • Strong brazing technology

    BIDEMICS over Whisker Ceramic

    BIDEMICS over Whisker Ceramic

    Physical properties

    Grade Hardness
    HRA
    Bending Strength
    MPa
    Thernal Conductivity
    W/m·K
    JX1 95.5 1,800 40
    WA1 94.5 1,200 35

    Physical properties

    • Harder than Whisker ceramics for improved tool life and superior surface finishes
    • Tougher than Whisker ceramics in recommended applications

    Tougher than Whisker Ceramics

    Thermal conductivity at 600°C / Thermal expansion coefficientat 600°C

    1Higher Speeds, More Productivity

    JX1's Superior Physical Properties compared to Whisker ceramic enable you to increase speeds; potentially as much as 2X Whisker ceramic speeds; increasing productivity and potentially offsetting the need for additional equipment to meet increasing demands.

    Chips break easily at higher cutting speeds vs the typically continuous chips of HRSA materials. The result is more efficient chip removal.

    1600 SFM Competitor's
    Whisker
    JX1
    1st pass after 0.50 min Competitor's Whisker - 1st pass after 0.50 min JX1 - 1st pass after 0.50 min
    2nd pass after 1.00 min Impossible JX1 - 2nd pass after 1.00 min

    JX1 / Whisker Ceramic

    2Longer tool life

    JX1's combination of High Hardness, Superior Thermal Conductivity and Improved Strength compared to Whisker ceramics results in significantly longer tool life when applied at typical Whisker ceramic speeds, feeds, and depth of cut.

    1100 SFM Competitor's
    Whisker
    JX1
    1st pass after 0.75 min Competitor's Whisker - 1st pass after 0.75 min JX1 - 1st pass after 0.75 min
    2nd pass after 1.50 min Competitor's Whisker - 2nd pass after 1.50 min JX1 - 2nd pass after 1.50 min

    3Works well on wide range of High Temperature Alloys

    BIDEMICS has success on
    Inconel 718
    Inconel 625

    • 718 Plus
    • Rene104
    • Rene41
    • Waspaloy
    • Rene88

    etc.

    4Superior surface finish

      JP2 CBN Carbide
    JP2 CBN Carbide
    Machined
    surface
    JP2 - Machined surface CBN - Machined surface Carbide - Machined surface
    Roughness JP2 - Roughness CBN - Roughness Carbide - Roughness
      Ra 0.64 µm 1.18 µm 2.75 µm
    Rz 3.36 µm 5.56 µm 9.64 µm
    Cutting speed 800 SFM 120 SFM
    Feed rate .006 IPR
    Cycle time 3.3 min 14.7 min
    Removed chip 48 cc

    JP2's outstanding Wear Resistance and Notching Resistance results in work piece surface finishes consistently superior to either CBN or Carbide

    5Speed up grooving operations

    VGW style Grooving inserts

    VGW style Grooving inserts are now available

    JX1/JX3

    New Composite Material for HRSA Machining

    JX1

    Features

    • Significantly extended tool life compared to Whisker ceramics
    • Double the cutting speed potential compared to Whisker ceramics
    • Superior surface finish compared to Whisker ceramics
    • Applicable to powder-metallurgical heat resistant alloys

    Increase Productivity vs. Whisker Ceramics

    1Significantly extended tool life at same speed
    JX1/JX3 JX1/JX3
    Whisker Whisker
    2Double speed capability
    JX1/JX3 JX1/JX3
    Whisker Whisker

    BIDEMICS over Whisker Ceramic

    JX1

    Grade Work material Application Purpose Cutting speed (SFM) Feed
    (IPR)
    Depth of cut (inch) DRY WET
    JX1/JX3 Heat Resistant
    Alloy
    Turning Rough no scale 600-1600 .005-.011 .040-.100  
    Semi finishing 600-1600 .004-.010 .020-.080  
    Grooving Rough no scale 600-1600 .002-.005 -  
    TIPS for JX1/JX3
    • JX1/JX3 works exceptionally well on Inconel 718 and Inconel 625 as well as on latest HRSA materials such as Rene, 718 plus.
    • JX1 can withstand small interruption, and smooth scale, but JX3 will be better option for applications where toughness is required.
    • A slower feed rate at the corner will bring stability.
    • Check the “G-code” for Maximum Rotation Limit when you run higher speed than current parameter.
    • JX1 can provide a big difference in productivity especially when running a 20" or bigger diameter part.

    JP2

    Ultra High-Speed Finishing of Super Alloys

    JP2

    Features
    • High speed finish turning can be performed at 800SFM or higher
    • Superior wear resistance compared to CBN's
    • Superior notching resistance vs CBN or carbides
    • Superior surface finishes vs CBNs and coated carbides

    Increase Productivity vs. Carbide

    110 to 15 times higher speed capability
    JP2 JP2
    CBN CBN
    Carbide Carbide

    JP2

    JP2

    Grade Work material Application Purpose Cutting speed (SFM) Feed
    (IPR)
    Depth of cut (inch) DRY WET
    JP2 Heat Resistant
    Alloy
    Turning Finishing 600-1700 .002-.007 .005-.030
    TIPS for JP2
    • JP2 works very well on Inconel 718 and Inconel 625.
    • E02-honed edge preparation is 1st recommendation.
    • Larger corner-Radius brings toughness, use as large a radius as you can.
    • Check the "G-code" for Maximum Rotation Limit when you run higher speed than current parameter.

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